Reciprocating Gas Compressors

 
 


Operation of a Reciprocating Compressor

A reciprocating compressor consists of a crankshaft (driven by either a gas engine, electric motor, or turbine) attached to a connecting rod, which transfers the rotary motion of the crankshaft to  a crosshead. The crosshead travels back in forth in a crosshead guide. The crosshead converts the rotating motion to a reciprocating motion. The piton rod is attached to  the crosshead and the piston (which is contained in a cylinder) is attached to the piston rod. The piston acting within the cylinder then compresses the gas contained within that cylinder. Gas enters the cylinder through a suction valve at suction pressure and is compressed to reach desired discharge pressure. When the gas reaches desired pressure, it is then discharged through a discharge valve. Desired discharge pressure can be reached through utilization of either a single or double acting cylinder. In a double acting cylinder, compression takes place at both the head end and crank end of the cylinder. The cylinder can be designed to accommodate any pressure or capacity, thus making the reciprocating compressor the most popular in the gas industry.

Typical Applications

Reciprocating compressors are ideal where higher discharge pressures are required or where there is a great pressure difference. When it comes to corrosive applications such as landfill gas, the reciprocating compressor will provide the most flexibility, including multiple staging and ability to add or remove staging should conditions warrant. 

Features

Field personnel tend to have more experience and a higher comfort level with reciprocating compressors than with other compressor types

Flexibility of reciprocating type compressors allows the end user the ability to run multiple services on one compressor. Many times the same compressor frame is used not only for gas transmission, but an additional stage such as a recycle line or boosting a totally different gas stream on the same compressor frame.  

Ability to purge packing cases, to utilize materials suitable for wet CO2 gas, and to change the compressor to meet possible changing conditions makes the reciprocating the most flexible compressor offering for corrosive applications such as landfill gas compression.

VR Systems utilizes the following manufacturers' reciprocating  compressors:

          

 

 

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